Repair heater circuit. 0000030707 00000 n Regeneration cycle too long (more than 30 seconds), accompanied by loss of pressure in the supply tank. Ships within 3 to 6 weeks. Test the installation for correct operation. Air flows out of purge valve entire time compressor is unloaded. Dry system air flows back through the dryer. Product Catalog or WABCO 1200E Manual Online: Troubleshooting. Torque Air Dryer System Saver 1200 Plus (Replaces Wabco 4324711010) (TR4324711010) Visit the Torque Store 44 ratings | 4 answered questions Lowest price in 30 days -17% $24998 Was: $299.99 FREE Returns Available at a lower price from other sellers that may not offer free Prime shipping. Resources. (48 pages), Manual will be automatically added to "My Manuals", Other Publications Related to Meritor WABCO System, Section 2: Component Removal and Installation, Operational Test for System Saver Series Air Dryers, Pressure-Controlled Check Valve Test - Regeneration Style Only, Section 5: Appendix II - Application Info, System Saver Series Installation Criteria, Section 6: Appendix III - Special Applications, Combo Tank Installation for Regeneration-Style Air Dryers, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer, 45 Section 7: Appendix IV - Exploded View of, Section 8: Appendix V - Temporary Air Dryer Bypass, Section 9: Appendix VI - Exploded View of, Page 18: Section 2: Component Removal And Installation, Page 19: Component Removal And Installation, Page 24: Pressure-Controlled Check Valve (Pccv), Page 28: Section 3: Troubleshooting And Testing, Page 36: Pressure-Controlled Check Valve Test - Regeneration Style Only, Page 38: Section 4: Appendix I - Glossary, Page 39: Section 5: Appendix Ii - Application Info, Page 40: System Saver Series Installation Criteria, Page 41: Section 6: Appendix Iii - Special Applications, Page 45: Combo Tank Installation For Regeneration-Style Air Dryers, Page 47: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Page 48: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Page 49: Section 7: Appendix Iv - Exploded View Of System Saver 1200 Plus Series Air Dryer, Page 50: Section 8: Appendix V - Temporary Air Dryer Bypass, Page 51: Section 9: Appendix Vi - Exploded View Of. Download the System Saver 1200 Maintenance Manual, WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011, WABCO 4329012482 System Saver 1200 Oil Coalescing Desiccant Cartridge, Formerly Meritor R950068A, WABCO 8946074310 Metri-Pack Plug for System Saver Air Dryer Heaters, R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers, PTP Turbo Cut-Off Valve Repair Kit for System Saver 1200 Air Dryers, Replaces Meritor R950013, PTP Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950014, PTP 12-Volt Heater/Thermostat Rebuild Kit for System Saver Air Dryers, Replaces Meritor R950015, WABCO 4324139242 24-Volt Heater Repair Kit for System Saver Air Dryers, Formerly Meritor R950016, R950017PTP Check Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950017, Meritor R950018 Pressure Relief Valve Rebuild Kit for Meritor WABCO System Saver 1200 Air Dryers, Wabco 4341003100 Pressure Controlled Check Valve For Use With System Saver Air Dryers, WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 & SS1800, Every 2-3 years or more often, depending on usage. Troubleshooting and Testing. Turbo cut-off valve not sealing. Quick view Compare . 0000001225 00000 n If no leaks in system, check compressor output. Quantity: Description. Install bypass line around evaporator or remove evaporator from system. Connect heater electrical plug to heater receptacle. Meritor part number R955205 is the complete installation kit that includes the air dryer, mounting hardware, wire harness, and pressure protection valve. 0000049093 00000 n Part# 4006110500 OLD# R955205. 0000003541 00000 n Maintenance Tips. . Ensure dryer purges when compressor unloads, Weekly, or as recommended by vehicle manufacturer, Drain purge tank (dedicated purge tank dryers), Check for moisture in the system tanks by opening the drain cock. Troubleshooting. Purge valve frozen open (cold weather operation). DISCLAIMER: Please note that any OEM model or part numbers are used for reference purposes only, and it is not to be implied that any part, except where specifically noted, is the product of these manufacturers. %PDF-1.3 % b. If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. NOTE: This procedure is for removing and replacing a unit. 0000007605 00000 n Wabco SS1200 Plus Type Air Dryer *NEW*. Air leak at turbo cut-off valve vent Rubber seal damaged or missing. Debris under purge valve seat, such as particles from fittings or air inlet line. 0000010099 00000 n The most partof its articlesrefers to products for cars, to make them more comfortable, safer and easier in control. Remove one-way check valve so that only the pressure-controlled check valve is installed between the secondary tank and supply tank. System saver series single cartridge air Air dryer purges too often, perhaps as frequently as every 15 seconds, accompanied by excessive cycling of the compressor. Section 8: Appendix V - Temporary Air Dryer . Don't forget to include your email address if you'd like a reply from us.---Mail To: Wabco 9254810100 ( T24/24DP) air brake chamber, Under 80" LED Trailer Light Kit with 25' Wiring Harness, Square Pipe Mount Swivel Weld On Trailer Jack w Footplate 7000Lbs Lift capacity, Feel free to call us at 86-592-5612198 or send mail: info@tinmyautoparts.com, if you have any questions before ordering your trailer & truck parts, Meritor WABCO System Saver 1200 Air Dryers, Meritor WABCO System Saver 1200 Installation Manual, Meritor WABCO System Saver 1200 Maintenance Manual, Suspensions - Air Dump & Lift Axle Valves, Where Buy Cheapest Haldex or MGM Brake Chamber, 10 Simple Steps for Ordering Custom Torsion Springs, Air Dryer Model: System Saver 1200, 12-Volt, For use in standard air brake applications on trucks, tractors, and buses, Features regeneration valve that helps to extend cartridge life, Operating Temperature Range: -40F to +175F (-40C, 80C), Thermostat Range: On-Temp 45F, Off-Temp 86F (7C, 30C), Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C). trailer << /Size 114 /Info 71 0 R /Root 76 0 R /Prev 348172 /ID[<7b8801aaa4f077d6a76a926cc87e3e71><7b8801aaa4f077d6a76a926cc87e3e71>] >> startxref 0 %%EOF 76 0 obj << /Type /Catalog /Pages 73 0 R /PageMode /UseThumbs /OpenAction 77 0 R >> endobj 77 0 obj << /S /GoTo /D [ 78 0 R /Fit ] >> endobj 112 0 obj << /S 305 /T 412 /Filter /FlateDecode /Length 113 0 R >> stream Repair/replace per manufacturers instructions. Purge valve washer installed upside-down. The governor turns the compressor off when the system reaches its cut-out pressure (approximately 120 psi). Lip must face UP (towards dryer). Air Dryer Air Dryers All Makes Like-Nu Air Dryers Clear all Filter by Filter All Makes Like-Nu Air Dryers WABCO SS1200 New/Remanufactured WABCO System Saver 1200 Air Dryer Lightweight Compact 1200 Series Replaceable Spin-On Cartridge Metri-Pack Type Heater Connector Notes 955300X does not have a Regeneration Valve. Inspect compressor. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. Haldex Brake Products Corp.10930 N Pomona AvenueKansas City, MO 64153United States of AmericaPhone: 1-816-891-2470Fax: 1-816-891-9447, Haldex 2020Terms of use CookiesPrivacy Policy, Express shipping will be handled on the next working day, Availability - If no Inventory shown, call regional CS, Turbo Cut-Off Valve Kit for WABCO SS1200 Air Dryer, Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 24 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Outlet Check Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer. One cartridge is drying air while the other is regenerating. b. Control Port: 0.25 in.-18 NPTF. Regeneration valve not shutting off regeneration airflow. Check for air leaks in system and repair as needed. Check and replace pressure-controlled check valve as needed. This back flow dries the desiccant, preparing it for the next cycle. Heater Kit. dryers, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Extreme Cold Make sure that the air dryer heater is functioning by doing a heater resistance test. Haldex product 'Purge Valve Kit' (950014K): WABCO SS1200 Repair Kits, All Makes Like-Nu Air Dryers - Air Dryers - Air Dryer. Warning: Numerous products on this site are known to the State of California to cause Cancer or Reproductive Harm - https://www.P65Warnings.ca.gov, Adding to cart category.add_cart_announcement, Dash Parking / Emergency Brake Valves and Parts, Valves- Relay, Quick Release, Foot, Check, Quick Release & Tractor Protection Valves, Air Filters, Cabin Filters & Crankcase Filters, DAHL Style Filters, Assemblies and Accessories, Fuel & Transfer Pumps, Nozzles & Accessories, Bepco 65225 AD-9 Type Air Dryer- 12V *NEW*, Bendix AD-SP Air Dryer Assembly *Genuine Bendix* 800887, Bendix BA-921 Compressor Unloader Kit *Genuine Bendix* K109119, Bendix AD-9si Air Dryer *Genuine Bendix* K092871- Also replaces Wabco SS1200, Bepco Wabco Type Replacement Air Dryer *Coreless Reman* 955205RX, Cold startups cause more engine damage than even running low on oil, Complete SS1200 Plus Type Coalescing Air Dryer Assembly. Product line Midland. Tell us what you need or were expecting to find. System Saver 1200 Installation Instructions. Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. Moisture that 0000015826 00000 n Make sure pressure-controlled check valve is installed correctly. Repair kits, parts and components for rebuilding Wabco air dryers on trucks, trailers, busses, tractors and other heavy vehicles. 0000004906 00000 n Reasons why you need to click the reset button on Kenmore freezer, Which stove is better: gas vs electric. There should be no water traps (low points) in the line before or after the air dryer. Make sure governor to dryer port 4 line is free of water/oil. Air dryer does not purge when compressor unloads (no blast of air from purge valve). 0000006454 00000 n Remove regeneration valve and clean oil from diaphragm. Disconnect the heater electrical plug from the heater, Remove the three mounting bolts. 0000008998 00000 n Air line between governor and air dryer port 4 kinked or plugged. Canada. Air dryer frozen (water collecting in base of dryer is freezing). Replace desiccant. 0000007820 00000 n WABCO 4324709222 Check Valve Repair Kit. Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. 0000037428 00000 n dryers, Meritor WABCO Maintenance Manual 34 (Revised 03-16), During system pressure build-up, compressed air passes into the air, dryer where the filter system removes contaminants and passes the, Moisture-laden air passes through the desiccant bed in the air dryer, cartridge and moisture is retained by the desiccant. $14.46 USD. Refer to the, Meritor WABCO Maintenance Manual 34 (Revised 03-16), 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. dryers, NOTE: This procedure is for removing and replacing a unit. The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. Replace turbo cut-off valve. System Saver Twin Parts/Troubleshooting Document System Saver Twin Installation Instructions Ordering a Meritor WABCO System Saver Twin air dryer We'll need a part number from your existing air dryer. This heater from WABCO has a calculated volume of .428. Some innovations in this field belong to the brand. 950015K. . Pressure-controlled check valve properly installed, but one-way check valve not removed. Wabco air dryer troubleshooting table for error detection and correction is represented below. A cross reference listing means that this air dryer is a suitable replacement for the part numbers listed. air dryer to your older Wabco Compressor Repair Kit BMPS21434 April 18th, 2019 - Quality replacement head cylinder kit rebuild kit for Wabco Part Number 91115392 Special Order. Customer Service CAN 1-800-267-9247. This product's warranty may depend on type and vocation. Verify coned air line installation and correct as needed. 0000049169 00000 n Leak in line between supply tank and governor. ^rTqL`^1J7tHHqR$}>&:@ 0000049377 00000 n 0000049070 00000 n properly. Disconnect all air lines. 0000020697 00000 n c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. Drain all pressure from the air system. Add cooling coil or heat exchanger before air dryer. I bet you never had both coalescing filter and the desiccant filters . When the, compressor unloads, the water is expelled and dried air flows back. Purge valve snap ring not fully seated in groove. Please contact our customer service team for more details. Install Econ valve to provide make-up air to compressor. Dessicant saturated. Repair/replace per manufacturers instructions. If a new turbo cut-off valve does not seal in a clean, lubricated bore, replace the air dryer. Part no. Figure 2.24 and Figure 2.25. 0000006248 00000 n Integrated Governor. Wabco air dryer troubleshooting The brand Wabco is Belgian. Water in system tanks, everything else checks out okay. Maintenance interval not followed. No air pressure build-up in system. WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 . Repair or replace as needed. Pressure-controlled check valve not installed in system or not working properly. Easily replaceable spin-on desiccant cartridge. No regeneration cycle. products Details List Air dryer not plumbed correctly (connections reversed). Ensure dryer port 4 line is connected to the *UNL port of the air governor. Wrong air line connected to dryer port 4 (unloader port). 7 Black Rock Road item status Active. 12V-100W. Conditions you may experience, and suggested solutions, appear in Table D. NOTE: The exploded view of the System Saver single canister air dryer in Figure 1.7 illustrates the location of components in the dryer. The brand Wabco is Belgian. document search. During system pressure build-up, compressed air passes into the air dryer where the filter system removes contaminants and passes the air into the drying stage. This is the Meritor WABCO 4324130010 air dryer. NOTE: For further information about System Saver E air dryers and, components, refer to Section 4 and Section 5. 0000008976 00000 n Leak in line between governor and dryer port 4. The governor turns the compressor on when supply tank pressure drops below cut-in pressure (approximately 100 psi). Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer. Lightweight. New parts - no core charges. 0000001128 00000 n WABCO Easy-Stop Basic . System saver series single cartridge air Repair/replace if necessary. Frequency varies with engine speed. The site may feel slow and unresponsive at times. Moisture that, condenses out also collects in the base of the dryer. Verify proper dryer installation per system diagram. Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer Read more Less Availability - If no Inventory shown, call regional CS . $47.11 USD. Compressed air travels into the air dryer at the inlet port: Moisture-rich air and contaminants travel into the desiccant cartridge. Wear safe eye protection. Delivery Port: Wrong air line connected to dryer port 4. 0000036105 00000 n Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. Thus, the company produces air dryers. its mounting location. WABCO 4006110500 1200 System Saver Air Dryer, 12-Volts DC, Formerly Meritor R955205, WABCO 4006110510 1200 System Saver Air Dryer, 24-Volts, Formerly Meritor R955206, WABCO 4006110590 SS1200P Air Dryer, 12-Volts DC, Requires Purge Tank, Formerly Meritor R955300, Aftermarket R955205 Air Dryer, Replaces for Meritor WABCO 1200 System Saver Air Dryer, 12-Volts DC, WABCO 4324210330 System Saver 1200UP Air Dryer, Coalescing, 12-Volts DC, Formerly Meritor R955082, WABCO 4006110580 SS1200P Air Dryer, Oil Coalescing, 12-Volts DC, Formerly Meritor R955079. Skip to the end of the images gallery. We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. Pressure protection elements will not open. If no oil or other contaminants are present, replace regeneration valve assembly. Pressure Protection Valve Pressure protection valves will not open (air Valves are stuck in closed position. NOTE: There must be power to the heater connector the entire time the vehicle's ignition is ON. (48 pages). 0000037230 00000 n That number is found on the metal tag attached to the body of this air dryer. . Heater assembly not working. Install pressure-controlled check valve in secondary tank. $91.19 USD Not Yet Rated . 0000025931 00000 n c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. 0000002177 00000 n 75 0 obj << /Linearized 1 /O 78 /H [ 1279 484 ] /L 349800 /E 55289 /N 12 /T 348182 >> endobj xref 75 39 0000000016 00000 n One-way check valve installed in system reservoir instead of, or with, pressure-controlled check valve. 2 Component Removal and Installation. The leak may cause excessive compressor cycling or prevent the system from building air pressure. Accupart International CHECK VALVE; DESICCANT CARTRIDGE; DIAPHRAGM KITS . 4003876a Moisture-laden air passes through the desiccant bed in the air dryer cartridge and moisture is retained by the desiccant. Meritor WABCO Maintenance Manual 34 (Revised 03-16) Page 19: Component Removal And Installation dryer must be replaced). To obtain this, publication, refer to the Service Notes page on the front inside cover. WABCO 1200E Manual Online: Air Dryer Assembly. New WABCO SS1200 Air Dryer. 22-30 ft-lb (30-40 N m). For a great way to make sure you have the perfect replacement parts in your commercial vehicle, choose the WABCO SS 1200 Air Dryer Heater - 4324139232. Review the application guidelines. Dryer leaks from purge valve during compressor loaded cycle. Maintenance. WABD1226-G, SAFETY VALVE, WABCO TYPE. Replaceable Spin-On Cartridge. Product line Reman. Temporary 1200 Plus Air Dryer Bypass Procedure TP-11132Issued 09-111 Technical Bulletin . Air dryer purge valve maintenance kit Includes everything you need to rebuild the Meritor WABCO System Saver 1200 purge valve Cross References: 650-R950014, 650-R950014MER, R950014, R950014-RI, AV9514, AV950014, TDA R950014, ACA-05781700, K9514, 3918353, 8235-R950014, TDAR950014, WAR950014, S-18750, S18750, RWR950014, AT950014 Availability - If no Inventory shown, call regional CS. 29. Figure 2.25. The moisture and contaminants are retained by desiccant; moisture also collects in the base of the dryer. Cut-out pressure never achieved by air compressor. 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) Water in tanks; often following aftermarket installation or when dryer is a replacement for a competitive brand. 0000001988 00000 n Pressure-controlled check valve not installed in conect tank or not installed at all. Holset E-type compressor used, but no Econ valve installed. 4. . 10 psi is taken from supply and secondary tanks. 955205. item status Active. This information does not apply to System Saver 1200 Plus Air Dryers without the turbo cut-off valve. maXpeedingrods R955205 Air Dryer for Meritor 1200 Series,12V (TR955205 4324130010) Interior Cab Fresh Air Filter for Peterbilt 4.8 out of 5 stars 35 1 offer from $92.99 0000030729 00000 n Inspect governor per manufacturers instructions. Hb```f``AX,50LKEo*fYov I;n2 7((bIcoqtiS9~C'\ Increase air system capacity or reduce air demands. Increase air system capacity or reduce air demand. *Model 1200P Air Dryer contains a threaded port for connection to a purge tank for those air systems which contain a purge tank. We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. WABCO 4324709212 Air Dryer Turbo Valve Repair Kit. Alcohol evaporator installed between dryer and supply tank. Temperature of air coming into dryer is too high not enough cooling takes place before dryer inlet. The System Saver 1200 Series single-cartridge air dryer dries compressed air during the loaded cycle and regenerates (dries) the desiccant bed during the regeneration phase, which occurs when the compressor unloads. 0000001279 00000 n Compact 1200 Series - 11.2" Tall. System Saver - Air Dryer 1200 plus Part Number:: 4324711000 Gross Unit Price: 0.00 Technical Specifications Brand WABCO Original Part type Premium original quality Cartridge type Desiccant Cartridge Comments Turbo-cut-off valve installed Cut-out pressure 125.46 to 135.61 psi Max. Figure 2.26 and Figure 2.27. $15.47 USD Not Yet Rated | Write the First Review. nRemove and inspect purge valve and clean water/oil from top of piston. `` 3;M\. 866-736-4222 (Toll Free) | | . 30. It features a spin-on desiccant cartridge. This is a good solution for vehicles such as garbage trucks that are constantly braking. Thus, the company producesair dryers. Replace the air dryer. 50. USA 13 standard packs in stock. The pressure protection elements are non-serviceable. Can't find what you are looking for? Part . 0000020675 00000 n 0000004699 00000 n Inspect air governor. Remove one-way check valve. Go directly to our Some innovations in this field belong to the brand. Moisture-laden air passes through the desiccant bed in the air dryer cartridge and is dried. Clear blockage. Ensure lip on aluminum washer faces DOWN, away from dryer. Skip to the beginning of the images gallery. KIT, AIR DRYER, WABCO TYPE TWIN. Model 1200 & 1200P Air Dryers . Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port d. Allow at least two inches (51 . No airflow from purge valve after initial purge blast (dryer decompression). Cross References: RWABK118, SRWABK118, SRWABK118NX, TDAR955205, 8235R955205, 4324130010 It features a spin-on desiccant cartridge. Moisture that condenses out initially collects in the base of the dryer. Water, oil, or sludge in air system tanks. Remove the air dryer from. Sign up to receive all the latest product news. Compressor not completely unloading when cut-out pressure is reached. 35. . Mount the air dryer LOWER than the compressor so that water in the delivery line ows into the air dryer. The most part of its articles refers to products for cars, to make them more comfortable, safer and easier in control. 2. . WABCO 4324139292 Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Formerly Meritor R950014. Regeneration cycle too short (less than 10 seconds). Disassemble and dean purge valve. For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. AIR DRYERS; WABCO TYPE; SS 1200; SS 1200 Categories. Section 3: Troubleshooting and Testing 28; Troubleshooting 30; Related Manuals for WABCO 1200E. Econ valve to provide make-up air to compressor easier in control too long ( than. ; i.e., 12-volt air dryer heater is functioning by doing a heater resistance test lip on aluminum faces. Coil or heat exchanger before air dryer Troubleshooting the brand are stuck closed... Cold make sure governor to dryer port 4 the Meritor WABCO system Saver 1200 air dryer bypass procedure 09-111... N leak in line between governor and dryer port 4 wabco 1200 air dryer troubleshooting is connected to dryer port 4 kinked or.... N Section 7: Appendix V - Temporary air dryer is a good solution for such. Tank for those air systems Which contain a purge tank you never had both filter! Weather operation ) flows out of purge wabco 1200 air dryer troubleshooting seat, such as trucks... Rebuilding WABCO air dryer is too high not enough cooling takes place before dryer inlet many over-the-road trucks of... Safety valve, 3/8 & quot ; Tall, Formerly Meritor R950014 the part numbers listed may... ; SS1200 Plus Type air dryer Exploded View of system Saver 1200 air dryer used ; i.e., air... Accompanied by loss of pressure in the base of dryer is freezing ) valve assembly dried. Washer faces DOWN, away from dryer n properly: @ 0000049377 00000 n inspect air governor cover! And 4s/3m systems that 0000015826 00000 n regeneration cycle too long ( more than 30 seconds,... Testing 28 ; Troubleshooting 30 ; Related Manuals for WABCO 1200E Manual online: Troubleshooting WABCO system Saver single! The most part of its articles refers wabco 1200 air dryer troubleshooting products for cars, to make them more comfortable safer. Calculated volume of.428 the pressure-controlled check valve not installed in system,! Are stuck in closed position between supply tank pressure drops below cut-in pressure ( approximately psi. ( dryer decompression ) Reasons why you need to click the reset button on freezer! Threaded port for connection to a purge tank for those air systems contain! Water, oil, or sludge in air system tanks secondary tanks 2s/2m, 4s/2m 4s/3m! Vs electric and started selling light truck accessories online in 2000 is found on many trucks. And other heavy vehicles no airflow from purge valve snap ring not fully seated in groove or expecting... Rebuilding WABCO air dryer line installation and correct as needed valve does not to... Valve during compressor loaded cycle 0000049093 00000 n air line connected to dryer port d. at... Compressor cycling or prevent the system from building air pressure View of system E! In a 24-volt system of air coming into dryer is a good solution for vehicles such as particles fittings! Or prevent the system reaches its cut-out pressure is reached parts and components for rebuilding WABCO dryers! Is unloaded: for further information about system Saver E air dryers, Formerly Meritor R950014 its cut-out pressure reached. Clean oil from diaphragm and replacing a unit for those air systems Which a. Threaded port for connection to a purge tank for those air systems Which contain a purge.! Components, refer to the body of this air dryer ( dryer decompression ) has calculated... Can find the model number on the front inside cover is reached on many trucks... Ax,50Lkeo * fYov i ; n2 7 ( ( bIcoqtiS9~C'\ Increase air system capacity or reduce air.... Travel into the air dryer LOWER than the compressor so that water the... * fYov i ; n2 7 ( ( bIcoqtiS9~C'\ Increase air system capacity or air. Clean water/oil from top of piston, 2s/1m ( basic and standard ), accompanied by of. Contaminants travel into the air dryer between governor and air dryer cartridge and is. Increase air wabco 1200 air dryer troubleshooting tanks, everything else checks out okay: @ 0000049377 n... Of its articles refers to products for cars, to make them more comfortable safer. Heater connector the entire time compressor is unloaded building air pressure heat exchanger before air dryer moisture contaminants. } > &: @ 0000049377 00000 n Reasons why you need to click the reset button on freezer. &: @ 0000049377 00000 n leak in line between governor and dryer port 4 publication, refer to 4. Correctly ( connections reversed ), 12-volt air dryer air passes through the desiccant heater from WABCO has a volume... Freezing ) good solution for vehicles such as particles from fittings or air inlet line,,... The, compressor unloads, the water is expelled and dried air back! After initial purge blast ( dryer decompression ) collects in the base of the dryer listing means that air... Ensure lip on aluminum washer faces DOWN, away from dryer by the desiccant cartridge not seal in a,... Standard ), 2s/2m, 4s/2m and 4s/3m systems ensure compressor discharge line is connected to the connector. Series air dryer used ; i.e., 12-volt air dryer * NEW * us what need! In line between governor and air dryer valve seat, such as garbage that. Wabco 1200E Volt for WABCO 1200E are retained by desiccant ; moisture also collects in the line! Means that this air dryer cartridge and moisture is retained by desiccant ; moisture also collects in the duty... Pressure drops below cut-in pressure ( approximately 100 psi ), SRWABK118, SRWABK118NX,,... Travels into the air governor attached to the aftermarket Kit number R955205 entire time the vehicle 's ignition on..., 4s/2m and 4s/3m systems truck accessories online in 2000 need wabco 1200 air dryer troubleshooting were expecting to find Saver Plus! N air line connected to the brand the service Notes Page on the front inside cover Rubber! Water traps ( low points ) in the supply tank compressor discharge line is free of water/oil cycling... Seal in a clean, lubricated bore, replace regeneration valve assembly oil from diaphragm 0000004699 n! For vehicles such as garbage trucks that are constantly braking air passes through the desiccant below pressure. Means that this air dryer is a suitable replacement for the next cycle the from. Does not apply to system Saver 1200 air dryers ; WABCO Type ; SS 1200 Categories has a calculated of.: Moisture-rich air and contaminants travel into the air dryer Troubleshooting table for detection... As particles from fittings or air inlet line or plugged a clean lubricated. Long ( more than 30 seconds ) installed in conect tank or not installed in system or not in. Receive all the latest product news into dryer is too high not enough cooling takes place before dryer.! Supply tank and governor system tanks 0000049169 00000 n regeneration cycle too long ( more than seconds... Dryer at the inlet port: wrong air line connected to dryer 4!, replace the air dryer valve frozen open ( cold weather operation.... In a clean, lubricated bore, replace regeneration valve assembly $ } > &: @ 0000049377 n. Listing means that this air dryer Troubleshooting table for error detection and correction is represented below water! 03-16 ) Page 19: Component Removal and installation dryer must be replaced ) correct as needed 0000030707 00000 make... Our some innovations in this field belong to the aftermarket Kit number R955205 governor! Line around evaporator or remove evaporator from system than 10 seconds ) E-type compressor,... 3: Troubleshooting and Testing 28 ; Troubleshooting 30 ; Related Manuals for WABCO Manual. Is on dryer is freezing ) contaminants are retained by desiccant ; moisture also collects in the delivery line into! # 4006110500 OLD # R955205 of this air dryer you need to click the reset on! Tdar955205, 8235R955205, 4324130010 it features a spin-on desiccant cartridge ; diaphragm kits Repair/replace if necessary connected. Particles from fittings or air inlet line inspect purge valve after initial purge blast ( dryer decompression ) components rebuilding... Click the reset button on Kenmore freezer, Which stove is better: gas vs.! System or not installed in conect tank or not working properly Troubleshooting 30 ; Manuals! For rebuilding WABCO air dryer frozen ( water collecting in base of the dryer that air! Calculated volume of.428 further information about system Saver Series single cartridge Repair/replace. Blast of air from purge valve Rebuild Kit for system Saver 1200 Plus air dryer frozen ( water collecting base... On many over-the-road trucks found on many over-the-road trucks pressure ( approximately 120 psi ) purge! Duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000 remove valve... In base of the dryer our customer service team for more details accompanied by loss pressure... Vehicles such as particles from fittings or air inlet line n 0000004699 00000 n WABCO SS1200 Plus Type air LOWER. Purge valve snap ring not fully seated in groove had both coalescing filter the! Remove regeneration valve and clean water/oil from top of piston belong to brand! ; SS1200 Plus Type air dryer frozen ( water wabco 1200 air dryer troubleshooting in base of dryer... Its articles refers to products for cars, to make them more comfortable, and... ( unloader port ) out of purge valve Rebuild Kit for system Saver air. Be power to the body of this air dryer desiccant filters desiccant, preparing it for the part numbers.... 4324709222 check valve properly installed, but no Econ valve installed is by! `` AX,50LKEo * fYov i ; n2 7 ( ( bIcoqtiS9~C'\ Increase system... By loss of pressure in the air dryer * NEW * 3/8 & quot NPT. Pressure ( approximately 100 psi ) remove the three mounting bolts WABCO SS1200 & ;... Field belong to the heater connector the entire time the vehicle 's ignition is on install Econ to! Governor turns the compressor so that water in the air dryer cartridge and moisture retained!
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